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What Is An Aluminum Profile?

An aluminum profile or extrusion, also called “aluminum frame” is made from the extrusion process, and comes in various textures, colors and brightness.

To learn more about what an aluminum profile is and the kinds of extrusions offered by Profall, go on reading. In this page you will find the answer to the most common questions such as:


 

Here’s what an aluminum profile is

Aluminum profiles are products born from aluminum alloys that are transformed into shaped objects through the extrusion process. Aluminum’s unique combination of physical characteristics mostly depends on this process.

Aluminum extrusions are used in several fields because this metal is:

  • Strong and stable
  • Malleable – it can be easily cast and machined
  • A good conductor
  • Non-magnetic
  • Repeatedly recyclable without losing integrity

Therefore, aluminum is employed in a growing number of manufacturing needs, including the production of components for international space stations or in nuclear power plants.

 

what-is-an-aluminum-profile

 

Kinds of aluminum profiles

Now that we have answered the question “What is an aluminum profile?”, we can go through the existing kinds of extruded profiles.

In fact, considering that at Profall’s we are specialized in the full or partial customization of aluminum extruded profiles, we can say that there exist countless kinds. Yet it is more practical dividing them into two main categories:

  • Standard profiles
  • Special profiles

Each aluminum extrusion profile is available in a wide range of different sizes and can be made with different aluminum alloys according to its destination.

What are standard aluminum profiles?

Standard profiles are those available in our basic catalog, and include fifteen different shapes applied in various fields. In this first group you find aluminum corner profiles, duct and double-duct profiles, square and round tubes and pipes, T-tracks, U channels and Z profiles, flat, round and square bars.

The catalog of our standard aluminum shapes includes:

Click on any product in the listing to explore detailed specifications and technical data.
Aluminum round bar

Aluminum round bar

Aluminum square bar

Aluminum square bar

Aluminum round tubing

Aluminum round tubing

Aluminum square tubing

Aluminum square tubing

Aluminum rectangular tubing

Aluminum rectangular tubing

Aluminum flat bar

Aluminum flat bar

Aluminum flat bars with rounded edges

Aluminum flat bars with rounded edges

Aluminum corner extrusion with even sides

Aluminum corner extrusion with even sides

Aluminum corner extrusion with uneven sides

Aluminum corner extrusion with uneven sides

Aluminum semicircular elements

Aluminum semicircular elements

Aluminum U channel extrusions

Aluminum U channel extrusions

Aluminum double duct profiles

Aluminum double duct profiles

Aluminum Z bar

Aluminum Z bar

Aluminum H section

Aluminum H section

Aluminum T-track

Aluminum T-track

Contact us without obligation for any information, we will be happy to answer your requests!

What are special aluminum profiles?

Special profiles are complex shapes mostly used in the construction and furniture sector, in the automotive field and in the transport industry. We can mention, for instance, aluminum borders with screw attachments, drainers and water deflectors, glazing extrusions, picture frames, trim profiles for vehicles, corner elements with special sections, aluminum handles and handrails are just some of the special profiles we manufacture every day.

The catalog of our special aluminum shapes includes:

Click on any product in the listing to explore detailed specifications and technical data.
Aluminum borders with screw attachments

Aluminum borders with screw attachments

Aluminum curve profiles

Aluminum curve profiles

Aluminum drainers and water deflectors

Aluminum drainers and water deflectors

Aluminum glazing extrusions

Aluminum glazing extrusions

Aluminum picture frames

Aluminum picture frames

Aluminum trim profiles for motor vehicles

Aluminum trim profiles for motor vehicles

Corner elements with special cross-sections

Corner elements with special cross-sections

Extruded aluminum handles

Extruded aluminum handles

Handrail extrusions

Handrail extrusions

Special U-profiles

Special U-profiles

Transition strips with shanks

Transition strips with shanks

Do you need a supply of aluminum profiles?

Custom profiles

On request, we can study a special design depending on what kind of aluminum profile is right for you.

As a matter of fact, Profall’s specialty is the production of fully customized profiles that have extremely tiny dimensional tolerances – a thing which is often hard to find on the common aluminum market – and are made with different aluminum alloys according to the aimed use.

To be able to do this, we constantly invest in R&D as well as in technical staff so as to guarantee a cutting-edge-level of detail during processes like:

  • Aluminum cutting, with different types of saws and limited tolerance.
  • Shearing to transform the various profiles according to your needs
  • Surface treatment to remove any impurity and guarantee any color, hardness and sheen requirements
  • Aluminum packaging, with the chance to apply logos, bar codes and specific IDs

For instance, we have produced tailor-made aluminum profiles for designer brands such as Thierry Mugler, for architects’ studios, for the city of Doha in Qatar and the likes.

 

Custom aluminum profiles

 

Types of aluminum alloys available

Profall manufactures aluminum profiles using soft alloys from the 1000, 3000, and 6000 series. Each series has specific properties:

  • 1000 series (1050, 1070) - highly pure, excellent for electrical and thermal conductivity, and corrosion-resistant.
  • 3000 series (3003, 3103, 3004) - contains manganese, offering increased corrosion resistance, suitable for welding and automotive applications.
  • 6000 series (6060, 6063, 6005) - contains silicon and magnesium, making it easy to process and weld, ideal for industrial applications and custom extrusions.

The selection of the alloy is based on the specific mechanical properties required, as well as factors such as corrosion resistance, workability, and the intended application of the profile​.

 

Versatile applications of aluminum profiles across industries

Aluminum profiles, with their versatility and durability, have found their way into a myriad of applications across various industries. 

Below is an overview of some of the key sectors where these profiles are extensively utilized, highlighting their diverse functionalities:

  • Construction and architecture: in this sector, aluminum profiles are used for window frames, door frames, curtain wall systems, and structural facades. Their lightweight nature and resistance to corrosion make them ideal for modern architectural designs, enhancing both aesthetics and energy efficiency;
  • Automotive and transportation: aluminum profiles play a crucial role in reducing vehicle weight, thereby improving fuel efficiency and reducing emissions. They are used in chassis, body parts, railings, and frames within cars, trucks, trains, and even aerospace applications;
  • Solar energy systems: the renewable energy sector, particularly solar panel frames and mounting systems, benefits from the durability and corrosion resistance of aluminum profiles. They ensure long-term stability and performance of solar installations in various environmental conditions;
  • Electronics and electrical: due to aluminum's excellent thermal conductivity, profiles are used in heat sinks, enclosures, and frames for electronic devices ranging from consumer gadgets to large servers and cooling systems;
  • Furniture and interior design: in the realm of furniture and interior design, aluminum profiles offer both structural support and aesthetic appeal. They are used in modular kitchens, office partitions, shelving units, and decorative elements, providing a sleek, modern look;

These applications underscore the adaptability and essential role of aluminum profiles in advancing technology, sustainability, and design across industries.

 

Profall is here for you

In addition to the above listed technical advantages of calling Profall to make your aluminum profiles, we put great attention to customer satisfaction.

How is simple to explain:

  • We are quick – we get back to you with a feasibility feedback in a short time
  • It takes just three weeks to carry out the prototyping process and the pre-series production
  • We cover any sector of use – from furnishing to architecture, from automotive to electromechanical and electronics, from lighting to design
  • We offer after-sales technical support wherever in the world you are – yes, even in the US!

 

Ask for further information

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